Summer 2004

 

Published by: SPESFEED (Pty) Ltd, P O Box 48, Rivonia, 2128. Tel: (011) 803-2050, Fax: (011) 803-8201

 

Inside this Issue
 
 
Poultry Litter Banned as Cattle Feed
Pantothenic Acid and Carcass Composition in Pigs
Alternative Poultry Production Systems
Gastrointestinal Development at Hatch
Data Mining in Animal Agriculture

Alternative Poultry Production Systems

 

 
 
General News

 

Our industry has been thrown into a bit of a tizz this year.  The ever changing crop estimates for maize in particular have meant that many producers took forward cover on maize at what then seemed to be good prices, only to find that they had overpaid by some margin.  I echo the sentiments of Dr Johan Willemse (Landbou Weekblad), that it is essential that both buyers and sellers of maize need accurate crop estimates.  In fairness though, it was a most unusual season and in all likelihood no estimates would have been accurate. 

 

The good news is that the meat prices have held steady.  The egg industry was doing well going into the traditional spring price slump until the AI induced export ban hit us.  Although the quantities of eggs we export are not high, considerably more eggs go into our neighbouring countries than is often appreciated and it only takes a percent or two of oversupply to create a surplus.

   

Courses

We recently ran a most successful training session on behalf of the American Soybean Association for a group of poultry producers and feed millers from Ghana.  I trust that it was informative for all.  What I do know is that we have all made new friends.

 

I have had a lot of people phoning me and asking that I run a Poultry Nutrition course as soon as possible.  We simply won’t be able to fit it into 2004, but I plan to run the normal course from Feb 14th to 16th at our usual venue at the Country Club.  In addition, we will run a one day pig nutrition course on the 17th if the numbers justify it. Please let Bianca know if you are interested in attending. 

 

Journals

 

As many of you will know, I am a dedicated web surfer.  I have recently come across two journals that may be of interest to you.  The first is the “International Journal of Poultry Science”  http://pjbs.org/ijps/.  This is relatively new journal covering all aspects of poultry production.  Complete articles are downloadable.

 

Secondly, a Brazilian publication called “Revista Brasileira de Ciência Avícola” http://www.scielo.br/scielo.php/script_sci_serial/pid_1516-635X/lng_en/nrm_iso has appeared.  All papers are available in English and the journal gives some valuable insight into the work being carried out by one of the world’s poultry giants.

 

I would remind you all that both “Poultry Science” and the “Journal of Applied Poultry Research” are available at www.poultryscience.org

 

GIPA/FAO Conference Tunisia

In September Charles Deiner and I attended a conference in Hammamet , Tunisia entitled “Les bonnes pratiques l’industrie avicole” or Good management practices in the poultry industry. The event was jointly organised by the FAO (Food and Agriculture Organization of the United Nations) and Tunisia ’s Groupment Interprofessionnel des Produits Avicoles (GIPA)

 

                                       

 

Dr Andrew Speedy, who is the Senior Officer (Feed and Animal Nutrition) of the FAO set the scene for the meeting with a simple but hard hitting paper in which he told the delegates that if the North African poultry industry was ever to sell poultry product into Europe , they would have to meet European norms and conditions.  This would apply to both Good Agricultural Practices (GAP) on farm and Good Manufacturing Practice (GMP) in the processing plants and feed mills.  This had to be done in such a way that it satisfied three essential constituencies, namely the people (food safety), the animal (animal welfare) and the environment.  The reason for this is simple: the consumers in Europe demand it.  If we intend to sell poultry products to the Europeans, we will have to abide by the sentiments of that market.

 

I feel certain that there is a message for South African producers of agricultural products, and particularly for the animal production industry.  Most of our fruit farmers for example, already meet the European standards for fruit imports.  There is no reason why we should not do the same in the poultry industry.

 

Much of the meeting was taken up with discussions about poultry politics, and what role government should or should not play in future. In broad terms it was clear that governments in North Africa play a far more direct role in poultry production than they do in Southern Africa .  Production in most countries is controlled to a certain extent, and in Tunisa and Egypt there are even state owned production facilities.  The advantage of state intervention in Tunisia for example, is that prices of poultry products remain at a level where it is hard for producers to lose money.  The disadvantage of state intervention is that in the long run the absence of a free market system probably means that consumers are over paying for poultry and that real growth in the industry may well be inhibited.

 

I presented a paper on feed formulation – beyond the use of linear programming.  I will include some parts of this paper in the next edition of SPESFEED News.  In addition, there were a number of other presentations that were of interest to me.  Prof. Maria Urdaci, from Bordeaux in France gave an excellent presentation on the work she has been doing on Probiotics.  Dr Chehid Chakroun demonstrated the GIS database that he has built up of Tunisian poultry farms.  This is a useful industry management tool, but more importantly it is an excellent way of monitoring and controlling the disease status of the national poultry flock.

 

Rick  Kleyn

 

Poultry Litter Banned as Cattle Feed

 

In a January 26, 2004 press release, the U.S. Food and Drug Administration (FDA) announced several new public health measures to be implemented to strengthen the existing ‘’firewalls’’ that protect consumers from the agent believed to cause "Mad Cow Disease" or bovine spongiform encephalopathy (BSE) and to help prevent the spread of BSE in U.S. cattle herds. The FDA stated that the new safeguards are science-based and intended to further bolster existing prevention efforts and to strengthen FDA's 1997 animal feed rule.

 

A component of the new safeguards that strengthen the animal feed rule is a proposed ban on the use of poultry litter as a feed for ruminants. Broiler litter, used by many cattle producers over the past 4-5 decades as a low- cost protein feed source, is to be banned from use in ruminant feeding programs. It is still legalfor poultry feeds to contain protein sources such as meat and bone meal.

These ingredients are, however, prohibited in ruminant feed. The FDA is concerned that spilled poultry feed as a component of poultry litter will be collected and fed to ruminants, posing a potential risk of BSE infection. Prior to this announcement, no federal laws or regulations have controlled the sale or use of poultry litter as a ruminant feed ingredient.

 

Broiler litter has been a good feed source for cattle during the winter or times of drought, particularly for brood cows and stocker cattle. Benefits of its use as  cattle feed have included:  1) environmental protection via responsible use of an animal by-product, 2) increased sale value of the by-product for poultry producers, and 3) economic benefit for production of beef cattle as a low-cost feed source. Despite these benefits, however, the feeding of poultry litter is not a widespread practice. It is estimated that less then 1% of the total amount of poultry litter generated in the United States is fed to cattle.

 

Whilst the chances of ruminants becoming BSE-positive from the consumption of poultry litter is highly unlikely, many in the industry have anticipated this ban for quite some time. Public misconceptions concerning the feeding of poultry litter coupled with heightened anxiety over BSE has now compelled FDA to enact this rule, despite over 40 years of use without any evidence of diminished safety of beef products or harmful effects in humans.

 

Since high quality poultry litter is usually much more valuable as a feed than fertilizer, the loss of this practice will affect the nutrient management planning efforts and cattle feeding programs of many farmers nationwide.

 

Casey Ritz

University of Georgia

 

 

Pantothenic Acid and Carcass Composition in Pigs

 

Currently, vitamin requirements of swine are largely based on the dietary concentration of a particular vitamin that results in maximum growth of the pigs being evaluated.

 

However, much of the research upon which these vitamin requirements are based was conducted in the 1950’s and 60’s. Since that time, pigs have become more efficient meat producing animals with an ability to grow more rapidly and to produce more proteinaceous tissue per kg of body weight gain.  Stahly et al. (1995) have shown that higher concentrations of one or more of group of five B vitamins niacin, pantothenic acid, riboflavin, B12, and folic acid) are needed to optimize rate and efficiency of growth in a high vs. moderate lean strain of pig. These results indicate that the dietary need for some vitamins may vary among pigs differing in their capacity for proteinaceous tissue growth.

 

Some vitamins may also elicit metabolic effects that potentially alter the composition in addition to the rate of body growth. The dietary concentration of pantothenic acid may therefore affect protein and fat accretion rates in the pig. Previous research lends credence to this hypothesis because additions of pantothenic acid or its metabolites have been shown to have lipid-mediating effects (Stahly and Lutz, 2000; Cupo and Donaldson, 1986; Naruta and Buko, 2001).

 

With the knowledge that certain B vitamins are needed at higher concentrations by today's modern genetic strains of pigs and the evidence in the literature that pantothenic acid may be an important vitamin involved in modifying body composition, two experiments were conducted with the objective of determining the efficacy of pantothenic acid as a modifier of body composition in pigs.

 

In a study conducted by Stahly and Lutz (2001), experimental treatments consisted of a basal diet supplemented with four levels of pantothenic acid (0, 30, 60,120 ppm) added as d-calcium pantothenate. The basal diet, containing 6 to 7 ppm of PA, was adjusted by stage of growth to match the pig’s needs for all nutrients (except PA). Pigs were penned individually and fed their respective diets from 10 to 115 kg BW. Fifteen sets (7 barrows, 8 gilts) of four littermate pigs from a high lean strain were evaluated. Pigs were randomly allotted within litter to one of the four dietary treatment groups. As pigs reached 115 kg they were transported to the abattoir where standard carcass measurements were obtained. In addition, several meat quality traits were measured in the longissimus muscle.  Muscle pH, color, water loss, fat content, and pathothenic acid concentration were evaluated.

 

Pantothenic acid additions did not alter daily body weight gain, feed intake or the efficiency of feed utilization in pigs growing from 10 to 115 kg BW. However, dietary PA additions did alter body composition. Specifically, dietary PA addition resulted in carcasses with less backfat (off midline backfat at the tenth rib) and larger longissimus muscle area at the tenth rib (Table 1). Consequently, the percentage of estimated fat-free lean in the carcasses also increased quadratically as dietary PA additions increased (Table 1).

 

Table 1. Effect of dietary pantothenic acid (PA) concentration on carcass traits

 

 

Supplemental pantothenic acid, ppm

Item

0

30

60

120

Backfat thickness (off-midline), mma Tenth Rib

22.5

20.4

20.7

19.5

Longissimus muscle area, mm2b Tenth Rib

43.9

48.0

45.5

47.5

Estimated fat free leana % of hot carcass

51.5

53.4

52.5

53.6

aQuadratic effect of PA, P < .05.

bQuadratic effect of PA, P = .06.

 

The current NRC (1998) estimates of the dietary pantothenic acid requirement of pigs is 10 ppm for 5 to 10kg pigs and then declines linearly to 7 ppm for pigs weighing 120 kg. Our data would indicate that these dietary pantothenic acid concentrations are adequate to support maximal rates of body weight gain and energy accretion in high health, high lean pigs, although pigs in the current studies had superior rates of body weight gains and efficiency of feed utilization compared with that of pigs in the studies used to establish the NRC pantothenic acid requirements.

 

When basing pantothenic acid needs on maximizing proteinaceous tissue and minimizing fatty tissue in the pigs’ bodies, however, dietary PA concentrations that are substantially greater than current NRC (1998) estimates seem to be needed.  

Dietary PA addition up to 45 ppm resulted in linear reductions in carcass backfat as well as an increase in carcass lean content. Panthothenic acid additions reduce body fat accretion and support more of the economically valuable proteinaceous tissue to be accrued. Pantothenic acid additions also have the ability to alter nutritive value of pork muscle by increasing pantothenic acid content of the edible muscle.

 

Based on these data, pantothenic acid at dietary concentrations above that needed to maximize BW gain is an efficacious modifier of body lean content of pigs. The modifications in carcass lean induced by PA have also been found to be detectable using the measurement systems used in commercial pork processing systems. These findings demonstrate that pantothenic acid represents an effective and economical modifier of body composition in pigs.

 

T.R. Lutz,  B.A Autrey, and T.S. Stahly

A.S. Leaflet R1955, Iowa State University

 

 

Alternative Poultry Production Systems

 

I was recently asked to do a talk on drug-free broiler production in South Africa . There is nothing that focuses the mind like having to stand up in public and debate a topic to help clarify your thoughts. This article encompasses the talk that I gave in May 2004, together with some of the ideas and concepts that I learnt about during the most interesting session organised by Dr Corné Loots of Schering Plough.  A talk given by Jannie Martiz of Afgri Feeds at a recent SAPAAS day also served as inspiration.

 

Before starting on any discussion about the production of drug-free broilers, it would bea good idea to remember the market in which we operate.  The vast majority of South African

 

A few smaller producers have managed to fill the ‘niche’ market for ‘green’ poultry products, but it must be remembered that if you are not competitive in a ‘niche’ market, it does not remain a ‘niche’ for very long. Smaller producers often struggle to compete, both financially and in terms of production (multi-age farms). Their lives are further complicated by the fact that the larger retail chains have an active policy of dealing with a few larger key players in each market sector. Some larger producers have investigated the production of ‘green’ poultry products and some are indeed producing them. In reality, they are probably cross subsidising alternative production systems to keep their larger clients happy, and even then they have not always found this an attractive market to enter.

 

Two issues immediately spring to mind. Firstly, far more ‘green’ birds are sold than are produced. No clear standards exist, and it often happens that the smaller grocers and or poultry producers do not adhere to the standards demanded by the larger retailers. In order for the system to gain credibility in the market place, we would need standards, a regulatory authority and a means of tracking (traceability) the entire process.  This may not be as much of an issue as it seems, but if people cut corners, it makes it very hard for the honest producers to compete.

 

Secondly, are South African consumers prepared to pay more for ‘green’ products? Experience in the egg market suggests not.  

When one looks at broiler production in South Africa , there are a number of things that differentiate it from many other countries. Firstly, we currently have access to almost all of the Antibiotic Growth Promoters (AGP’s) ever developed. They are cheap enough to include as an insurance policy by nearly all producers, but it should be remembered that they only really work when things go wrong. The manner in which we use AGP’s and other antibiotics could probably be described as irresponsible. Secondly, we use some of the highest stocking densities in the world. We may not always get the best growth, but we probably have some of the highest yields per meter of floor space. This makes us reasonably competitive.  

On the other hand, drug-free poultry production is characterised by higher mortalities, reduced growth rates and feed conversion efficiencies, and in many cases gut health problems such as Necrotic Enteritis (NE).  Experience from Europe has shown that the only way in which these problems can be overcome to any extent is to decrease the stocking density and to greatly increase the level of management on farms. The reduction in stocking density will result in less saleable product being produced per production unit. This means that it is probably far more expensive to produce ‘green’ poultry products than we realise.  By my calculation, the profitability of a broiler operation drops by approximately 35% when stocking density is reduced from 20 to 10 birds per square meter. Increased feeding costs and mortalities will probably account for another 10% increase in costs. In reality, producers would probably require a 30 to 40% premium for drug-free birds for it to be really attractive.

South African broiler producers do not stand in isolation, and it is imperative that we examine what is happening in other parts of the world. By the year 2006, all AGP’s will have been removed from all animal feeds in Europe . There has been voluntary removal in the US , and legislation is probably on the way. The South African government wants to be seen as ‘responsible’ and will probably follow suit very quickly.  Coccidiostats have not been banned as yet, but there is certainly talk about it.  

 

The degree of traceability and accountability expected by both the retail chains and the state is staggering, and the South African industry is way behind in this regard.

 

There is no magic recipe that can be written and followed to guarantee positive results in raising drug-free chickens. Although similarities and common challenges will exist, there are just too many variables and interactions to allow for a single, standard approach. Producers will need to manage by trial and error, and it is likely that they will try a huge range of alternative approaches and products before they find the correct combination for their own farms.

 

In conclusion, I do not believe that South Africa is yet ready for drug-free broiler production, mostly for socio-economic reasons. As a country we are still obliged to produce affordable protein for the majority of our people. A small ‘niche’ market does exist, but some form of regulation and monitoring will need to be put in place if it is to be creditable. I believe that in the not too distant future, politics -  and to a lesser extent consumer pressure - will dictate the manner in which we farm. I suggest that we all start preparing for this change in terms of our knowledge base, systems and experience right now. As long as the same rules apply to all producers, there will be space for everyone. I see no reason why the ever-resourceful South African broiler producer will not be successful under a new production system.

Rick Kleyn

 

Gastrointestinal Development at Hatch

 

The first few days after hatch are a critical for the development and survival of commercial chickens and turkeys. During this period, chicks make the metabolic and physiological transition from egg nutriture (i.e. yolk) to exogenous feed. Yolk lipids, such as oleic acid, are highly absorbed close to hatch, whereas dietary carbohydrates and amino acids are not well utilized because of limitation in digestive and absorptive capacity.  

Hatchlings suffer the stress of a negative nutritional status as they mobilize critical body resources (muscle) to survive. Consequently, hatchlings become more susceptible to disease pathogens, they lose weight, and the development of critical tissues is restricted in an effort to conserve nutrient resources for enteric development and external diet adaptation. Approximately 2% to 5% of hatchlings do not survive this critical post-hatch period because of limited body reserves, and many survivors exhibit stunted growth, inefficient feed utilization, reduced disease resistance, or poor meat yield.

 

The newly hatched bird must undergo a physiological and metabolic change as its primary source of nutrients from the yolk is replaced with an exogenous diet. During this adjustment period, the hatchling draws on its limited body reserves to fuel the rapid physical and functional development of the gastrointestinal tract in order to attain the capacity to digest feed and assimilate nutrients necessary for growth and development. The sooner the young bird achieves this functional capacity, the sooner it can utilize dietary nutrients, grow efficiently to its genetic potential and resist disease.

 

Chicks and poults are precocial and will forage for feed almost immediately after hatch if given the opportunity. The degree of enteric development in the hatchling is dependent upon when they begin to consume external feed components. Consumption of solid feed physically stimulates the motility of hatchling’s gastro-intestinal tract and yolk sac, thereby delivering the critical nutrients from both yolk and feed necessary to accelerate enteric development.

 

This conclusion is based on studies that evaluated enteric development of chicks, measuring morphological attributes, the proliferation, migration and turnover rate of enterocytes, and the RNA expression and activity of brush-border-enzymes. In contrast, delayed access to feed for 24–48 hours after hatch results in higher mortality rate and stunted growth that persisted until market age. Under practical conditions, many chicks gain access to feed only 36-48 hours after hatching because of variable hatching time, hatchling servicing, and delivery to the farm. This delay in feed consumption causes the mobilization of body reserves to the support metabolism and thermal regulation. Consequently, body weight gain, meat yield and overall growth performance is impaired. It has beendemonstrated that early access to feed had 3 to 5% higher body weights at market age along with 4 to 10% greater breast meat yield.

 

If early access to feed is so critical for enteric development, then feeding the embryo external feed components (i.e. carbohydrates, protein, etc.) before hatch by in ovo administration (in ovo feeding) may accelerate enteric development. Preliminary results demonstrated that in ovo feeding of embryos prior to pipping (Uni and Ferket, Patent pending) resulted in birds hatching with a gut in a similar stage of development to a 2-day old chick that consumed feed only after hatch. Experiments, using in ovo feeding technology demonstrated that in ovo administration of nutrients influenced the gut physiology of broiler and turkey embryos prior to and after hatch. Proper in ovo feeding not only improved hatchability, but also superior  nutritional status of the hatchling, greater vigour, and post-hatch growth. Experimental results showed that in ovo feeding improves the nutritional status of the hatchling by accelerating enteric development for greater digestive and nutrient absorptive capacity, and elevated body weight.   This can be seen from the table below.

 

Table: Effect of in ovo feeding of carbohydrates at day 18 of incubation on body weight (g) of broiler chicks.

 

Days of Age

Control Chickens1

In ovo-fed Chickens2

% Difference

Hatch

48.9 ± 0.7b

52.6 ± 0.7a

+7.6

3

69.3 ± 0.9b

74.8 ± 0.7a

+7.9

7

129.0 ± 2.1b

134.6 ± 1.8a

+4.3

10

156.3 ± 2.9b

161.7 ± 2.7a

+3.5

35

1523.0 ± 21.6b

1591.0 ± 24.7a

+4.5

 

Peter R. Ferket  & Uni Zehava

Maryland Nutrition Conference 2003

 

Data Mining in Animal Agriculture

 

Data mining is a popular concept in business in general and marketing in particular.  Data mining software allows users to analyze large databases to solve business decision problems. Data mining is, in some ways, an extension of statistics, with a few artificial intelligence and machine learning twists thrown in.

 

Like statistics, data mining is not a business solution, it is just a technology. In broad terms, data mining tools can answer business questions that traditionally were too time consuming to resolve. They scour databases for hidden patterns, finding predictive information that experts may miss because it lies outside their expectations.

 

In animal agriculture, companies are beginning to develop large databases, which contain much valuable information.  This data represents a real opportunity for the analysis of trends and practices such as the feeding program used, vaccination and medication programs used and even genotype data.  In order to get the most out of the system it is important that these items be recorded in the database.

 

Data mining in business systems makes used of a number of advanced mathematical techniques.  These could include artificial neural networks, genetic algorithms and rule induction.

 

Although we may think that our databases are large, in computing terms they are small when compared to the number of credit card transactions a bank processes in a day for example.  We can therefore use relatively simple techniques such as the statistical functionality of Excel or a statistical package such as Minitab.

 

As an example of just how much information is to be found in such a database,  I have used simple regression analysis on a large broiler database to show how good or poor PEF and FCR are as a means of predicting profitability.

Firstly, I have used PEF to predict the margin (sale of the bird) over feed cost, relative to PEF.  As can be seen the R2 value is 0.7654 which is reasonable.

 

 

We know that Margin over Feed cost does not examine all aspects of profitability.  To do this one need to use the Unit Profit (UP) system, which calculates to return per meter squared, per day of a broiler house.  Here the prediction is poorer.  With an R2 value of 0.5 it can be seen that PEF is a poorer predictor of UP than margin.

 

 

Many people still place great importance on the Feed Conversion.  When I regressed UP against FCR, the fit was particularly poor with an R2 of only 0.3182.

 

 

All of the above examples were calculated at an average feed price of R 2000/ton and a selling price of live broilers of R 8.00/kg.  When I improved the feed price ratio through the simple expedient of increasing the selling price to R 12.00/kg, the R2 value in each example dropped.  For example the UP vs PEF value dropped to 0.34.  This means that PEF is only 34% reliable os a predictor of profitability in a broiler operation, something that I have long suspected but have never been able to prove.

 

Rick Kleyn

 

 

SPESFEED (Pty) Ltd

 

Animal Nutrition Consultants

SPESFEED NEWS is published by the consultants at SPESFEED (Pty) Ltd. Our purpose is twofold.  It serves as a general source of information on animal agriculture as well as a means for us to maintain contact with our clients.

SPESFEED provides a professional technical service to the livestock and animal feed industries.  Our aim is to ensure that our clients use optimal production and feeding systems in order to maximise the return on investment.  The company has no affiliation to any particular product or supplier. SPESFEED (Pty) Ltd

P O Box 48

Rivonia 2128, South Africa

Tel + 27 11 803 2050